This bench cushion is another wonderful sewing project by Jan. Jan and I used to work together on a lifestyle website and blog awhile back.
Supplies:
- decorator fabric
- store-bought cording or contrasting fabric and filler cord
- scissors or rotary cutter and ruler
- thread
- pins
- zipper-if you want to be able to take the cover off and launder it
- foam
Determine the size of the finished cushion. Mine was 18x30". Either purchase your foam cut to measure, or buy foam and cut with an electric knife. I used 3-inch foam, but you can use whatever works best for you.- Cut your top and bottom piece from the decorator fabric. Add 1/2 inch seam allowances all the way around. I like to cut the top and the bottom with exactly the same pattern on the fabric. Mine was a stripe, so it didn't require purchasing extra for repeats. My top and bottom pieces were 19x31".
- Cut a long piece the thickness of your foam plus 1 inch for seam allowances. I just cut it the whole width of my decorator fabric. You can either fit this to the top and bottom or actually cut it the sum of the 2 lengths plus the 2 widths of your top piece. Be sure to add an inch for seam allowances.
- If you decide to use a zipper, buy the longest you can for the size of your cushion. The largest I could get was 22 inches, which really could have been longer. You couldn't see the stitching in my pictures because of the stripes, so I used a solid fabric for the examples. I
cut 2 separate pieces that, when sewn together, had the same stripe pattern as the other long piece. They were 2 inches longer than the zipper. Baste the seam and press open. Then insert the zipper. I used a lap technique. After pressing the seam open, take one side of the seam allowance and fold it down about 1/8th of an inch. Pin this to the zipper. Now, with your zipper foot on the machine, stitch this to the zipper. Open up the fabric and lay the zipper right side down. Stitch along the line that is on the zipper. Now turn the fabric over to the right side and sew across the bottom. Remove the basting stitches. - If you are going to make your cording, cut bias strips of your
contrast fabric. Make it wide enough to go around the filler cord with 1/2-inch seam allowances on both sides. I just loosely measured the amount needed for the length on the top I cut out earlier and added a few inches. You will need 2 of these. Center the cord on the wrong side of the bias strip. Fold the strip over the cord, aligning the edges. Using your zipper foot, sew right next to the cording. You can also just use store-bought cording. - Now pin the cording to the right side of the top and bottom, aligning the edges. When you get to the end, open the seam on the cording. Cut off the cord on one side to butt right up to the other side. Fold back the fabric as shown. Now fold down the edge to align the seams. ( figure 7) Baste around the whole top using the zipper foot. Repeat for the bottom.
- Sew the zipper piece to the other long edge piece you cut on one end. If you have measured the exact length you need, you can sew both ends. I tend to just sew the seam at the end, after I have pinned it to the top, and see how long it needs to be.
- Sew the side edge to the top, right sides together. Repeat for the bottom. Be sure you open the zipper so you can turn the piece right side out. Press everything.
- You are now ready to put the foam in the cushion cover you have
made. - I wrapped the foam in dry cleaner bags, and it slipped in much more easily. Then I just pulled the bags out when it was inserted.
If you don't need to launder the cover, you can skip the zipper and just hand stitch the opening closed.
Thanks, Jan.













































